Özel Parçalar, Talebinize Göre Üretim

Metal ve plastik bileşenler; 2D çizimleriniz, 3D modelleriniz veya örnekleriniz doğrultusunda imal edilir — prototipten üretime kadar tek bir çözüm ortağı.

*Yüklenen tüm çizimler gizlidir. Gerekli olduğunda Gizlilik Anlaşması sağlanabilir.

Ana Sayfa

Plastik Enjeksiyon Kalıplama

Özel OEM POS Terminali Gövdesi Hassas ABS Kabuk ve Silikon Tuş Takımı Montajı

Product Overview This premium POS terminal enclosure is a comprehensive hardware solution featuring a high-impact ABS plastic shell integrated with a tactile silicone button plate. Engineered for durability and ergonomic performance, this assembly is designed for modern payment terminals, handheld scanners, and industrial control devices. At Shenzhen Sunmy Hardware, we provide a full-spectrum service from initial DFM (Design for Manufacturing) to final mass production, ensuring every component meets the rigorous demands of the global financial and retail sectors. Process & Manufacturing Insights Our production utilizes advanced Plastic Injection Molding technology to achieve the complex internal geometries required for electronic component mounting. Precision Tooling We utilize high-grade steel molds (NAK80 or S136) to ensure consistent dimensions over long production cycles. Material Science The outer shell uses premium ABS or PC-ABS blends for superior flame retardancy (UL94-V0) and impact resistance. Secondary Processing For the button plate, we employ Silicone Compression Molding with optional screen printing or laser etching for permanent character durability. Integrated Assembly Our facility supports ultrasonic welding and insert molding to ensure a seamless fit between the plastic housing and electronic interfaces. Key SpecificationsFeatureSpecification DetailsProduct NameCustom POS Machine Plastic Housing with Silicone KeypadPrimary MaterialABS, PC-ABS, or Custom Engineering PlasticsButton MaterialHigh-grade Industrial/Food-grade SiliconeManufacturing ProcessPlastic Injection Molding & Silicone Compression MoldingTolerance±0.05mm to ±0.1mm (High Precision)Surface FinishTexture (MT standard), Matte, High Gloss, or UV CoatingColor CustomizationPantone/RAL Color Matching AvailableCertificationRoHS, REACH, UL (on request)Mold Life300,000 to 1,000,000 shots (depending on steel grade)ApplicationFinancial POS, Medical Handhelds, Smart Home Controllers Main Features & AdvantagesHigh Structural Integrity: Our ABS shells are optimized for drop-resistance and long-term structural stability in high-traffic retail environments.Ergonomic Tactile Feedback: The silicone button plate is custom-tuned for specific actuation force (grams), ensuring a premium user experience and "click" feel.Turnkey Customization: From logo embossing to custom port cutouts for EMV chip readers and thermal printers, we adapt the design to your specific PCB layout.Advanced R&D Support: Sunmy’s engineering team provides comprehensive DFM feedback, helping you reduce material waste and optimize the molding cycle time.Strict Quality Control: Every batch undergoes rigorous inspection, including dimensions verification, color consistency checks, and button life-cycle testing.

Özel PA66 Otomotiv Elektronik Sensör ve Solenoid Vanası Plastik Muhafazası

Ürün Genel Bakışı Shenzhen Sunmy Hardware Co.,Ltd. yüksek hassasiyetli Özel PA66 Otomotiv Elektronik Sensör ve Solenoid Vanası Plastik Muhafazasını sunar. Zorlu otomotiv motor ortamı için tasarlanan bu bileşen, olağanüstü dayanıklılık, termal kararlılık ve hassas uyum sağlar. Hassas elektronik sensörler ve elektromanyetik vanalar için hayati öneme sahip koruyucu bir muhafaza olarak, aşırı çalışma koşullarında optimum performans ve güvenilirliği garanti eder. Proses ve Üretim İçgörüleri Gelişmiş Plastik Enjeksiyon Kalıplama teknolojisi kullanılarak üretilen bu muhafaza, otomotiv uygulamaları için gerekli olan yüksek tutarlılığı ve sıkı toleransları temin eder. Son teknoloji enjeksiyon kalıplama tesislerimiz, titiz kurumsal kalıp tasarım ve imalat kapasitemizle birleştiğinde, karmaşık geometrilerin ve kusursuz yüzey bitişlerinin sağlanmasına olanak tanır. Hammadde seçimi sürecinden nihai hassas kalıplamaya kadar her aşamada kapsamlı kalite kontrolü uygulayarak sıfır hata oranı ve sağlam yapısal bütünlüğü güvence altına alıyoruz. Ana Özellikler ve Avantajlar Üstün Malzeme Özellikleri: Yüksek sınıf PA66'dan imal edilmiştir; motor bölmesine uygun mükemmel ısı direnci, kimyasal direnç ve mekanik mukavemet sunar. 0 Özelleştirme: Belirlediğiniz özel tasarım, boyut ve performans gereksinimlerine tamamen uyarlanmıştır. Güçlü Ar-Ge ve mühendislik ekiplerimiz, çizimlerinizi birebir hayata geçirir. Yüksek Hassasiyet ve Tutarlılık: İleri düzey kalıp imalatı ve hassas enjeksiyon teknolojileri, her bir birimin sıkı otomotiv endüstrisi standartlarını karşıladığını garanti eder. Uçtan Uca Üretim: Konseptual kalıp tasarımından prototipleme, seri üretim ve kalite testlerine kadar, kapsamlı tek noktadan OEM/ODM çözümleri sunuyoruz.

Fırçalanmış Metalik Kaplamalı Özel Plastik Enjeksiyon Kalıplama Kontrol Düğmesi | Hassas Ses ve Cihaz Bileşeni

Product Overview At Shenzhen Sunmy Hardware Co., Ltd., we bridge the gap between aesthetic luxury and manufacturing efficiency. This Plastic Volume/Control Knob is designed to replace traditional heavy metal components without compromising on visual quality. Featuring a distinct top indicator slit and a side-locking set screw hole, this knob is manufactured using advanced Plastic Injection Molding techniques, followed by specialized surface treatments to achieve a realistic brushed silver effect. It is the perfect solution for manufacturers looking to reduce unit weight and production costs while maintaining a high-end user experience. Process & Manufacturing Insights Our comprehensive injection molding capabilities ensure consistency and precision in every batch: Precision Mold Design We utilize high-grade steel molds to ensure the cylindrical shape, top slit, and side aperture are formed with tight tolerances (0.01-0.05mm), eliminating the need for extensive post-machining. Material Selection We use high-impact engineering plastics such as ABS, Polycarbonate (PC), or Nylon, chosen for their durability and excellent surface adhesion properties. Surface Engineering (The Metal Look) To achieve the specific look shown in the images, the raw plastic parts undergo advanced finishing processes such as Electroplating (Chrome/Nickel) or Vacuum Metallization, followed by a Brushed Texture treatment. This gives the plastic the cool touch and reflective grain of stainless steel or aluminum. Structural Integrity The side hole is reinforced (compatible with brass threaded inserts if required) to ensure the set screw holds tight without stripping the plastic threads. Key SpecificationsAttributeSpecificationProduct NameBrushed Finish Plastic Control KnobManufacturing ProcessPlastic Injection Molding (+ Surface Finishing)Material OptionsABS, PC, PA66 (Customizable based on application)Surface FinishBrushed Silver, Metallic Painting, Electroplating (Chrome/Satin)DimensionsCustom (Based on client drawings/samples)FeaturesTop position indicator slit, Side set-screw holeFixing MethodSet screw (Grub screw) or D-Shaft push-on fitApplicationCar Audio, Amplifiers, Medical Equipment, Dimmers, Industrial PanelsOriginGuangdong, China (Shenzhen Sunmy Hardware Co., Ltd.) Key Features & Advantages ◎ Cost-Effective Alternative: Significantly lower unit cost compared to CNC machined solid metal knobs, especially for high-volume orders. ◎ Lightweight Design: Reduces the overall weight of the final assembly, crucial for portable electronics and automotive applications. ◎ Premium Aesthetics: The brushed hairline finish creates a luxurious visual appeal indistinguishable from metal to the naked eye. ◎ Customization Ready: As an OEM/ODM specialist, Sunmy can adjust the mold to change the size, indicator style, or internal shaft fitting (Round, D-shape, Spline) to match your specific potentiometer. ◎ Durability: Resistant to corrosion, wear, and fingerprinting due to high-quality protective coatings.

Özel Hassas Yüksek Şeffaflıklı PC (Polikarbonat) Enjeksiyon Kalıplama Optik Bileşenler

Product Overview Welcome to Shenzhen Sunmy Hardware Co.,Ltd., your premier partner for custom high-precision engineering solutions. We specialize in the plastic injection molding of high-performance materials, delivering components of exceptional quality and clarity. This listing showcases our capabilities in creating high-transparency Polycarbonate (PC) parts, optimized for optical clarity, precision geometry, and engineered durability. Our comprehensive one-stop service, from mold design and fabrication to mass production and custom finishing, ensures we meet your exact specifications for a wide range of demanding industrial, commercial, and consumer applications. Process & Manufacturing Insights We utilize state-of-the-art plastic injection molding technology to produce these precision optical elements. The process begins with our in-house engineering and mold-making capabilities (Image 5, Processing Service), where we design and fabricate precise molds using customer-supplied drawings (Image 5, Drawing Format). During the molding phase, high-quality PC resin is heated to a precise molten state and injected under high pressure into the mold cavity. Critical parameters—including temperature, pressure, injection speed, and cooling cycles—are meticulously controlled to ensure exceptional clarity, minimal stress, and tight dimensional tolerances, resulting in components that consistently meet the highest performance standards. Key SpecificationsSpecification CategoryDetailsMaterial (材质)High-Transparency Polycarbonate (PC), PMMA (Acrylic) optionalProduct Type (产品类型)Custom Injection Molded Optical Components (Lenses, Prisms, Light Guides, Covers)Surface Finish (表面处理)Optical Polish (A-1 to A-2 grade for lens surfaces), Custom Textures availableTransparency (透明度)Ultra-Clear, >90% light transmission (PC)Tolerance (公差)Precision tolerances, typically ±0.01mm to ±0.05mm, depending on part complexityForm Factor (形状因子)Custom complex geometries (e.g., hemispherical convex, flat, irregular optical shapes)Color (颜色)Clear (Standard), Customized colors available for translucent or specific optical filtersDrawing Format (图纸格式)2D: PDF, CAD; 3D: IGES, STEPMold Capability (模具能力)One-stop Service (Design to Mass Production), In-house Mold Making (DME/HASCO standards optional)Injection Machines (注塑机)Tonnage range: 60T to 1000T (Image 5, Injection Machines), catering to diverse part sizes and volumesQuality Control (质量控制)100% Inspection, Dimensional Check, Cosmetic Inspection, Optical performance validation (if required)Applications (应用)LED Lighting fixtures, Camera lenses, Medical imaging devices, Sensor housings, Automotive lenses, and more Main Features & AdvantagesHigh Optical Clarity: Engineered for crystal-clear light transmission and minimal distortion, perfect for demanding optical applications.Exceptional Durability and Impact Resistance: Polycarbonate is fundamentally tougher than glass or acrylic, providing reliable performance in rugged environments.Precision and Consistency: Strict tolerance control and repeatable molding processes ensure identical components for seamless assembly.Full Customization Capability: We are a pure customized manufacturer; all components are designed and produced completely to your specific blueprints and requirements.One-Stop Engineering and Manufacturing: In-house mold design and fabrication simplify the supply chain and reduce time-to-market.Scalable Production: Our wide range of injection molding machines enables efficient production of small batches and high-volume runs.

Özel Hassas Enjeksiyon Kalıplama POM Plastik Dişliler

Product Overview Shenzhen Sunmy Hardware Co., Ltd. provides premier, high-performance custom plastic gears engineered for reliability and precision. Specializing in standard and irregular POM (Polyoxymethylene) gears, our components are specifically designed for gearboxes, complex transmission systems, and heavy-duty mechanical applications. By replacing traditional metal gears with our advanced engineering plastics, you achieve a lightweight, low-friction, and exceptionally durable solution. As a dedicated manufacturing partner, we pride ourselves on offering 100% customization, ensuring that every gear perfectly aligns with your specific operational requirements and structural designs. Process & Manufacturing Insights Our manufacturing excellence is rooted in advanced Plastic Injection Molding technology. Precision Tooling & Mold Design The process begins with our in-house engineering team developing high-precision molds tailored to your custom specifications, ensuring even the most complex, irregular gear teeth profiles are perfectly replicated. Optimized Injection Molding Utilizing state-of-the-art injection machinery, we precisely control temperature, injection pressure, and cooling times. This ensures the structural integrity and optimal material flow of the POM resin, eliminating internal voids and minimizing shrinkage. Secondary Processing To achieve the ultimate surface finish and tightest tolerances required for specialized gearbox applications, we integrate precision grinding and machining as secondary operations. Rigorous Quality Assurance Every batch undergoes strict dimensional and functional testing under our ISO9001-certified quality management system to guarantee exceptional rotational stability and wear resistance. Key SpecificationsSpecificationDetailsModel NumberADX111 / Custom SeriesBrandADX / Custom OEMPrimary MaterialPOM (Polyoxymethylene) / Custom Engineering PlasticsManufacturing ProcessPlastic Injection Molding & Precision GrindingDimensions / Size100% Customized (Based on client 2D/3D drawings)Gear TypesSpur Gears, Helical Gears, Irregular/Custom GeometriesApplicationGearboxes, Power Transmissions, Industrial MachineryToleranceHigh Precision (Customizable based on requirements)CertificationsISO 9001Quality GradePremium / High-DurabilityAfter-Sales ServiceVideo Technical Support, Online SupportPlace of OriginShenzhen, China Main Features & Advantages100% Fully Customizable: From standard configurations to highly complex, irregular gear shapes with specific keyways or hubs, our robust development team can manufacture exactly what your project demands.Superior Wear & Friction Resistance: Manufactured from premium POM material, these gears offer natural lubricity, significantly reducing wear and tear during continuous operation and extending the lifespan of your mechanical systems.Noise and Vibration Reduction: Unlike metal alternatives, our injection-molded plastic gears absorb shock and operate with minimal noise, making them ideal for applications where acoustic control is critical.Cost-Effective Scalability: Our optimized injection molding processes ensure that whether you need a mid-sized batch or large-scale mass production, you receive highly competitive pricing without any compromise on quality.Outstanding Dimensional Stability: Through precise environmental control during molding, our gears maintain their shape and mechanical properties even under varying temperature and humidity conditions.

Özel TPE ve ABS Çift Renkli Enjeksiyon Kalıplama ve Üzerine Kalıplama

Ürün Genel Bakışı Shenzhen Sunmy Hardware Co., Ltd. yüksek hassasiyetli Özel TPE ve ABS Çift Renk Enjeksiyon Kalıplama, Üzerine Enjeksiyon ve Eklemeli Kalıplama konularında uzmanlaşmıştır. Ergonomik ve son derece dayanıklı bileşenler gerektiren sektörler için tasarlanan çok malzemeli kalıplama çözümlerimiz, mühendislik plastiklerinin (örneğin ABS) yapısal sertliğini elastomerlerin (örneğin TPE) yumuşak, dokunmatik tutuşuyla sorunsuz bir şekilde bir araya getirir. Bu süreç; elektrikli alet gövdeleri, ev aletleri, elektronik muhafazalar ve otomotiv bileşenleri için son derece uygundur ve üstün işlevsellik ile estetik cazibe sunar. Proses ve İmalat İçgörüleri Gelişmiş Plastik Enjeksiyon Kalıplama kapasitemiz karmaşık, çok aşamalı proseslere olanak tanır. Çift renk kalıplama ve üzerine enjeksiyonda önce sert bir plastik alt katman kalıplanır. Ardından daha yumuşak bir elastomer, alt katmanın üzerine veya etrafına hassas bir şekilde enjekte edilerek kalıcı kimyasal veya mekanik bir bağ oluşturur. Bu yöntem ikincil montaj adımlarının gereksiz hale gelmesini sağlar ve son derece dayanıklı, suya dayanıklı ve estetik açıdan hoş bir yüzey elde edilmesini garanti eder. Kapsamlı kurumsal kalıp imkanlarımız sayesinde, birinci sınıf kalıp tabanları ve gelişmiş mühendislik tasarım yazılımları kullanarak her üretim partisinde kusursuz hassasiyet ve tutarlılık sağlarız. Ana Özellikler ve Avantajlar Üstün Ergonomi ve Estetik: Sert ve yumuşak plastiklerin kombinasyonu, kaymaz ve rahat bir tutuş sağlarken ürünün görsel çekiciliğini de belirgin şekilde artırır. Yüksek Hassasiyet ve Dayanıklılık: Katı toleranslarla üretilen ürünler, yüksek darbeleri ve günlük endüstriyel aşınmayı kolayca tolere eden kesintisiz malzeme bağını garanti eder. 0 Özelleştirme: Malzeme seçimi ve renk eşleştirmesinden yüzey dokulandırmasına ve karmaşık eklemeli kalıplamaya kadar, projenizin özel gereksinimlerine uygun olarak her ayrıntıyı size özel uyarlayabiliriz. Güçlü Geliştirme Kapasitesi: Sofistike mühendislik yazılımları ve deneyimli Ar-Ge ekibimizi kullanarak, fikirlerinizi verimli ve güvenilir bir şekilde seri üretim gerçekliğine dönüştürürüz. Sıralı İmalat: Kurumsal kalıp tasarımı ve imalatı, tüm OEM/ODM müşterileri için teslim süresini kısaltır ve seri üretim maliyetlerini optimize eder.