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2D図面、3Dモデル、またはサンプルに基づいて製造される金属およびプラスチック部品—試作から量産までワンストップで対応します。

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スタンドオフ絶縁体付きカスタム高導電性銅製接地バスバー・キット

Product Overview Our Custom High-Conductivity Copper Grounding Busbar Kit is engineered to provide an optimized, central electrical grounding point for industrial cabinets, telecommunication systems, data centers, and power distribution networks. Manufactured with heavy-duty solid copper, this busbar ensures exceptional electrical pathway efficiency, minimized resistance, and ultimate safety compliance. Pre-assembled with robust stand-off insulators and rigid mounting brackets, it offers a secure, reliable, and out-of-the-box solution tailored to high-demand engineering specifications. Process & Manufacturing Insights At Shenzhen Sunmy Hardware Co., Ltd., we utilize state-of-the-art Sheet Metal & Stamping technologies combined with precision post-processing to construct these heavy-duty assemblies. The manufacturing flow embodies maximum durability and dimensional control: Precision Blanking: High-speed hydraulic shear blanking establishes a perfectly straight, uniform base bar outline without edge distortion. CNC Punching & Tapping: Automated CNC stamping stations execute exact diameter hole patterns, eliminating thermal stresses induced by traditional laser drilling and maintaining native material integrity. Surface Conditioning: Advanced mechanical deburring eliminates sharp corners, ensuring seamless contact surfaces and maximum surface area interface for grounding terminals. Bracket Stamping: Brackets are cold-formed via heavy-tonnage stamping dies, resulting in superior structural rigidity capable of handling extreme vibration and mechanical stresses. Key Technical Specifications Parameter / Property Standard & Customizable Configurations Primary Material T2 / C11000 Pure Copper (≥99.9% Electrical Conductivity) Process Type Precision Sheet Metal & Heavy-Duty Stamping / Punching Dimensions

カスタム高精度PCB EMI/RFIシールドフレーム

Product Overview Shenzhen Sunmy Hardware Co., Ltd. specializes in engineering and manufacturing premium-grade, custom PCB EMI/RFI Shielding Frames (Shielding Cans). These components are vital for modern high-density electronic assemblies, serving to isolate sensitive RF/microwave circuits, microcontrollers, and wireless modules from electromagnetic interference (EMI) and radio-frequency interference (RFI), while preventing internal emissions from disrupting adjacent components. Featuring an intricate multi-compartment architecture, custom geometric cutouts, and dedicated grounding/positioning pins, our shielding frames ensure seamless integration with automated Surface Mount Technology (SMT) pick-and-place lines. Built for superior co-planarity, durability, and high shielding effectiveness, these frames provide robust protection for demanding commercial, industrial, telecommunications, and automotive electronic ecosystems. Process & Manufacturing Insights Our manufacturing division leverages cutting-edge Precision Sheet Metal Stamping technology to achieve complex three-dimensional shapes with tight structural tolerances. The production lifecycle comprises: Advanced Tooling & Progressive Dies: We design and build in-house progressive stamping dies engineered for high-volume repeatability, ensuring every batch maintains perfect structural alignment, flat surfaces, and crisp 90-degree bends without micro-cracking. Precision CNC Bending & Forming: For complex geometries, low-volume validation phases, or rapid prototyping, advanced CNC forming machines are deployed to achieve excellent co-planarity (typically within ±0.05mm), preventing defects during reflow soldering. Strategic Material Selection & Surface Finish: We utilize premium materials such as Nickel Silver (Cu-Ni-Zn alloy) for excellent native solderability and corrosion resistance without post-plating, as well as Tin-Plated Steel, Stainless Steel, and Brass. Surface finishes are strictly controlled to facilitate low electrical contact resistance and optimal thermal characteristics. Technical Specifications Parameter / Property Technical Standard / Capability Customization Scope Primary Manufacturing Process Precision Sheet Metal Stamping / Progressive Die 100% Tailored to customer tool design Common Materials Nickel Silver (C7701/C7521), Tin-Plated Steel, Stainless Steel (SUS301/304), Brass, Copper Available upon request based on RF shielding needs Material Thickness Range 0.15 mm – 1.00 mm Fully customizable based on structural requirements Dimensional Tolerance ±0.02 mm to ±0.05 mm (High Precision) Strict adherence to critical-to-quality (CTQ) dimensions Co-planarity Control ≤ 0.08 mm (Standard SMT requirement) Optimized down to ≤ 0.05 mm for ultra-fine pitch PCBs Surface Finishing De-greasing, Cleaning, Tin Plating, Nickel Plating, Selective Plating Custom plating thickness and chemical cleaning protocols Geometry & Layout Multi-compartment walls, internal labyrinth ribs, thermal ventilation slots, positioning tabs Completely configurable based on PCB component layout Packaging Formats Tape & Reel (EIA-481 standard), Matrix Tray, Bulk Pack Configured for automated high-speed SMT pick-and-place lines Key Features & Strategic Advantages Uncompromised Shielding Effectiveness: Engineered with meticulous continuous trace contacts and precision interlocking joints to eliminate RF leakage across multi-band wireless designs (5G, Wi-Fi 6E/7, Bluetooth, GPS). 100% Full Customization & DFM Support: We translate your STEP/IGES CAD layouts into production-ready designs. Our engineering team conducts thorough Design for Manufacturability (DFM) reviews to optimize tooling cost, material yield, and SMT assembly yield. Superior Reflow Solderability: By utilizing high-grade raw materials and advanced chemical de-greasing cycles, our shielding frames eliminate oxidation risks, guaranteeing perfect solder wetting, robust mechanical joints, and minimal voiding. Robust OEM/ODM Development & Tooling Capacity: Shenzhen Sunmy Hardware is a true manufacturing partner. From rapid CNC prototypes within days to complex multi-stage progressive stamping dies for millions of parts, our robust manufacturing infrastructure guarantees short lead times and stable supply chains.

カスタムレーザー加工・溶接による重機用制御盤

Product Overview Shenzhen Sunmy Hardware Co.,Ltd. specializes in the precision manufacturing of OEM custom sheet metal cover plates and generator control panels. Engineered for durability and flawless integration, our customized sheet metal components are designed to house and protect critical control interfaces in demanding industrial environments. Leveraging our robust development capabilities, we deliver fully bespoke solutions that seamlessly integrate into your existing generator systems and electronic equipment, ensuring optimal performance and aesthetic appeal. Process & Manufacturing Insights Our manufacturing facility is equipped to handle complex fabrication requirements, strictly adhering to high-quality industry standards. Every component is crafted with meticulous attention to detail. Precision Laser Cutting & Punching We utilize advanced laser cutting and CNC punching technologies to create exact apertures, intricate control cutouts, and precise mounting holes, ensuring perfect alignment for switches, screens, and internal electronics. CNC Bending & Forming Our multi-axis CNC bending capabilities allow us to transform flat sheet metal into rigid, three-dimensional enclosures and faceplates, providing structural integrity and precise angles tailored to your assembly needs. Advanced Stamping & Deep Drawing For high-efficiency production and complex geometries, our stamping and deep drawing processes deliver consistent, high-tolerance components, ideal for specialized covers and recessed interface panels. Professional Welding & Assembly We employ seamless welding techniques to construct durable chassis and multi-part enclosures, ensuring long-lasting strength against industrial vibrations. Premium Surface Finishing To protect against corrosion and wear, we apply high-grade surface treatments tailored to your operational environment, enhancing both the lifespan and the visual professionalism of the final product. Key Specifications Specification Category Description / Value Material Aluminum, Steel, Stainless Steel, Copper, Spring Steel — 100% Customizable Manufacturing Process Sheet Metal Fabrication, Stamping, Laser Cutting, CNC Bending, Punching, Deep Drawing, Welding Surface Finish Painting, Powder Coating, Electroplating, Polishing — Fully Customizable Dimensions & Shape 100% Custom Sizes based on client technical drawings Color Custom colors available (RAL/Pantone matching) Service OEM & ODM Custom Fabrication Certifications ISO, RoHS Applications Generator Control Panels, Electronic Enclosures, Faceplates, Industrial Machinery Covers Packaging Customized packaging solutions according to customer requirements Origin Shenzhen, China Main Features & Advantages 100% Fully Customizable: We operate entirely based on your specific requirements. From material selection to final dimensions and finishes, every aspect is tailored to match your precise engineering blueprints. Superior Durability: Fabricated from high-grade metals and finished with resilient coatings, our panels provide robust protection for sensitive generator components against harsh environmental factors. High-Precision Alignment: Advanced manufacturing ensures that every cutout and mounting point is flawlessly positioned, facilitating rapid and hassle-free assembly on your production line. Comprehensive Turnkey Solutions: From initial design support and prototyping to mass production and custom packaging, we offer an end-to-end manufacturing partnership.

AG13、CR2032、CR2450コインセル用のカスタムリン青銅およびスチールプレス加工バッテリーコンタクト

Product Overview Shenzhen Sunmy Hardware Co.,Ltd. is a leading manufacturer specializing in precision engineering for electronic components. Our custom battery contacts are expertly crafted from high-grade phosphor bronze and spring steel using advanced stamping techniques. These components are meticulously designed to provide reliable electrical connectivity, ensure secure battery retention, and withstand fatigue in demanding applications. We offer fully customizable solutions for standard coin cells like AG13/LR44, CR2032, and CR2450, ensuring perfect integration into your product’s design. From consumer electronics and medical devices to industrial sensors and toys, our custom-stamped battery contacts provide a robust and cost-effective connection solution. Leverage our extensive experience and powerful development capabilities to create a tailored component that meets your exact performance and dimensional requirements. Process & Manufacturing Insights We utilize state-of-the-art sheet metal & stamping technology to produce our custom battery contacts. This process begins with precise die design and fabrication, leveraging our internal capabilities for custom tooling. Material selection is critical; we offer both phosphor bronze for excellent conductivity and corrosion resistance, and high-tensile spring steel for superior spring characteristics and structural strength, often coated for enhanced performance. High-speed, multi-stage stamping presses accurately cut, bend, and form the complex geometry of the battery contact from continuous metal strips. This progressive stamping approach guarantees exceptional consistency, tight tolerances, and high production efficiency, even for large volumes. Our post-processing options include precise nickel plating, gold plating, or other surface treatments for optimal solderability, corrosion protection, and contact reliability. Every step is overseen by our rigorous quality control system to ensure error-free products. Key Specifications Parameter Description Compatible Battery Types AG13 (LR44), CR2032, CR2450, and other coin cells upon request Material Options Phosphor Bronze (C5191, C5210, etc.), Spring Steel (SUS301, 65Mn, SK5, etc.) Material Thickness Fully customizable, typically ranging from 0.1mm to 0.5mm Dimensional Tolerance Precision level, down to ±0.01mm to ±0.05mm (customized to design) Surface Finish Nickel Plating, Gold Plating, Silver Plating, Tin Plating Mounting Type Through-Hole (THT), Surface Mount (SMT), Snap-in, or customized designs Quality Control Comprehensive inspections (100% full inspection option), SPC, FAI, IPQC, FQC Customization Full range: material, size, shape, spring force, mounting, plating, packaging Certifications ISO9001, IATF16949, ROHS Main Features & Advantages Exceptional Conductivity & Reliable Connection: Utilizing high-purity materials and optimized designs to ensure minimal resistance and a stable electrical path. Superior Spring Strength & Fatigue Resistance: Critical for maintaining secure contact over numerous battery replacement cycles, preventing power loss or intermittent issues. Precision Engineering with Tight Tolerances: Our advanced stamping process and custom tooling ensure every contact meets strict dimensional requirements for flawless assembly. Full Customization Capabilities: From initial concept and DFM review to prototyping and mass production, we provide tailored solutions for material, plating, mounting, and packaging. State-of-the-Art Production Facility: Our company operates multiple advanced, high-speed stamping presses and a dedicated tool & die workshop, ensuring rapid turnaround and consistent quality. Commitment to Quality & Compliance: With 20 years of experience, we adhere to strict quality standards and offer comprehensive inspections to guarantee your complete satisfaction.

電子機器向けのカスタム高精度板金ブラケットおよびプレス部品

Product Overview At Shenzhen Sunmy Hardware Co.,Ltd., we specialize in the bespoke manufacturing of high-precision Sheet Metal Brackets and Stamping Parts designed specifically for the electronic device industry. As seen in the product gallery, our capabilities cover complex geometries, from structural chassis components to intricate internal mounting plates. Whether you require a robust internal support frame, a heat-dissipating shield, or a complex multi-plane bracket, Sunmy provides end-to-end solutions. We transform your CAD drawings into physical reality, ensuring that every bend, hole, and slot aligns perfectly with your assembly requirements. We are not just a manufacturer; we are your partner in structural hardware development. Manufacturing Process & Craftsmanship Our production facility utilizes a hybrid approach to meet both high-mix/low-volume prototyping and high-volume mass production needs. Precision Laser Cutting & Turret Punching For flat patterns with complex cutouts (like the circular plate shown), we utilize high-speed laser cutting to ensure burr-free edges and precise dimensions without expensive tooling costs for prototypes CNC Bending & Forming The multi-angled brackets in our portfolio demonstrate our advanced CNC bending capabilities. We achieve tight angular tolerances across multiple planes, ensuring the part fits seamlessly into compact electronic enclosures. Progressive Die Stamping For high-volume orders, we design and manufacture in-house tooling to ensure consistency and cost-efficiency. Surface Treatment We offer various finishes including Zinc Plating, Nickel Plating, Powder Coating, and Anodizing to provide corrosion resistance and electrical conductivity/insulation as required. Key Specifications Based on the visual analysis of your uploaded samples and standard industry capabilities: Feature Specification Details Material Options Stainless Steel (304/316), Aluminum (5052/6061), SPCC/SECC/SGCC (Cold Rolled/Galvanized Steel), Copper/Brass. Material Thickness Typically 0.5mm to 4.0mm (Customizable based on structural load). Processing Technology Laser Cutting, NCT Punching, CNC Bending, Stamping, Riveting/Clinching. Tolerance Laser Cutting: ±0.05mm; Bending: ±0.1mm (ISO 2768-m or per drawing). Surface Finish Anodizing, Passivation, Electroplating (Zinc/Nickel/Tin), Powder Coating, Sandblasting. File Formats STEP, IGES, DWG, DXF, PDF (SolidWorks/AutoCAD). Features & Advantages Choosing Sunmy for your hardware needs ensures you benefit from: ◎ Complex Geometry Support: As shown in the product images, we excel at producing parts with multiple bends, intricate slot patterns, and unique locking tabs. ◎ Scalability (Low MOQ to Mass Production): We support your product lifecycle from the initial prototype (using soft tooling/laser) to mass production (using hard tooling/stamping dies). ◎ Strict Quality Assurance: Every batch undergoes dimensional inspection. We ensure that hole positions and bend angles are precise to facilitate easy assembly on your production line. ◎ Design for Manufacturing (DFM) Support: Our engineering team reviews your drawings to suggest material or tolerance optimizations that reduce cost without sacrificing performance.

カスタム精密板金プレス加工クリップおよび電子ハードウェア部品

Product Overview Shenzhen Sunmy Hardware Co., Ltd. specializes in high-quality, non-standard precision sheet metal stamping clips, custom electronic spring clips, and complex bent components. Engineered for superior structural reliability and precise fitment, these components are widely utilized across electronic devices, automotive electrical systems, telecom equipment, and industrial machinery. As a dedicated manufacturing and solutions partner, we provide 100% full customization tailored strictly to your technical drawings (OEM/ODM), ensuring optimal mechanical performance and strict adherence to international quality standards. Manufacturing Process & Engineering Insights Our manufacturing capabilities center on precision stamping, leveraging progressive dies (continuous tooling) and multi-stage bending to ensure extreme uniformity and cost-effectiveness during high-volume production runs. For complex geometries, deep drawing and advanced stamping solutions are deployed to create durable, seamless structures without micro-fractures. Supported by in-house tool design, CNC tooling machinery, and automated stamping presses, Sunmy Hardware guarantees precision control at every fold, dimple, and hole perforation, ensuring long-term structural fatigue resistance. Technical Specifications Parameter Technical Specification / Details Product Name Custom Precision Sheet Metal Stamping Clips / Non-Standard Electronic Hardware Processing Capability Precision Stamping, Progressive Die Tooling, Bending, Deep Drawing, Piercing Material Options Stainless Steel (SUS301, SUS304, SUS316), Carbon Steel, Aluminum Alloy (5052, 6061), Brass, Copper Surface Treatment Electroplating (Nickel, Zinc, Tin, Gold/Silver plating), Powder Coating, Anodizing, Passivation Standard Tolerance ±0.1mm (High precision options up to ±0.02mm available depending on design geometry) Drawing Formats Accepted STEP (.stp), IGES (.igs), DWG, DXF, PDF Quality Certifications ISO 9001:2015, IATF 16949, RoHS Compliant Customization Support 100% Fully Customizable (OEM / ODM based on client blueprints & specifications) Additional Services Free Engineering Design Consultation, DFM (Design for Manufacturability) Analysis, Prototyping Key Features & Strategic Advantages High Dimensional Precision & Repeatability: The integration of progressive dies ensures that every batch meets rigid tolerance structures, eliminating dimensional drifting during large-scale manufacturing. Tailored Component Engineering: Every contour, spring rate, bending degree, and plating thickness is customized to seamlessly integrate into your specific product assembly. Premium Structural Lifespan: By utilizing high-grade elastic stainless steel and certified alloys, our stamping clips deliver consistent retention force, excellent conductivity, and high anti-corrosion behavior. Comprehensive In-House Tooling Development: We significantly compress lead times and mitigate out-of-spec risks by handling the complete die lifecycle—from initial DFM analysis and CAD tooling layout to final press adjustment—internally.