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製品概要 このカスタムシャーシは産業用制御装置向けに設計されています。レーザー切断から精密な曲げ加工、ハードウェアの組み込みまで、板金加工の一連のワークフローを網羅しています。標準的な既製品ボックスとは異なり、本筐体はお客様の特定のPCBレイアウトおよび熱管理要件に合わせて寸法をカスタマイズしています。 製造プロセスの詳細 レーザー切断 当社ではファイバーレーザー切断機を使用し、従来のパンチングでは実現不可能なクリーンなエッジと高精度な通気パターンの切り出しを可能にしています。 CNC曲げ 加工精度の高いプレスブレーキ(自動角度測定機能付き)を用いることで、折り曲げ後の寸法を±0.2mm以内の精度で確保します。 ハードウェアの組み込み PEMナットやスタンドオフは油圧プレスで取り付けられ、薄板金属に対しても強固なねじ山を形成します。 粉体塗装 最終工程のブラック粉体塗装は、耐久性と耐傷性に優れ、電気絶縁も兼ね備えた仕上げです。 主な特長とメリット EMI/RFIシールド アルミニウム構造により、敏感な電子部品を自然に電磁干渉から保護します。 カスタム通気孔 穴あきパターンは、発熱部品の直上への気流を最大化するよう設計されています。 軽量かつ高強度 アルミニウム5052は、優れた強度対重量比と耐食性を備えています。 金型費用不要 スタンピングと異なり、本プロセスには高価な金型が不要なため、少量〜中量生産(50〜5,000台)に最適です。
製品概要 当社のカスタム高導電性銅製接地バスバー・キットは、産業用キャビネット、通信システム、データセンター、および配電ネットワーク向けに、最適化された中央電気接地ポイントを提供するよう設計されています。頑丈な無垢銅で製造されたこのバスバーは、卓越した電気経路効率、低抵抗化、そして最高水準の安全規格への適合を保証します。強固なスタンドオフ絶縁体と剛性の高い取付ブラケットが事前に組み込まれており、高い要求水準を満たすエンジニアリング仕様に合わせた、安全で信頼性の高い即納ソリューションを実現します。 加工・製造に関する知見 Shenzhen Sunmy Hardware Co., Ltd.では、最先端の板金・プレス加工技術と精密な後工程処理を組み合わせて、これらの耐久性の高いアセンブリを構築しています。製造プロセスは最大限の耐久性と寸法精度の確保を目指しています。 精密打ち抜き:高速油圧シャーによる打ち抜きにより、エッジ歪みのない完全に真直ぐで均一なベースバーの外形が形成されます。 CNCパンチング&タッピング:自動化されたCNCプレスステーションが正確な径の穴パターンを実行し、従来のレーザー加工による熱応力の発生を防ぎ、素材本来の特性を維持します。 表面処理:高度な機械的バリ取りにより鋭角なコーナーを除去し、接地端子とのシームレスな接触面と最大限の表面積インターフェースを確保します。 ブラケットプレス加工:ブラケットは大トン数のプレス金型による冷間成形で製造され、極端な振動や機械的ストレスにも耐えうる優れた構造剛性を実現します。 主な技術仕様 パラメータ/特性 標準およびカスタマイズ可能な構成 主材料 T2 / C11000 純銅(電気伝導率99.9%以上) 工程タイプ 精密板金および重荷重プレス/パンチング 寸法
Product Overview Shenzhen Sunmy Hardware Co., Ltd. specializes in engineering and manufacturing premium-grade, custom PCB EMI/RFI Shielding Frames (Shielding Cans). These components are vital for modern high-density electronic assemblies, serving to isolate sensitive RF/microwave circuits, microcontrollers, and wireless modules from electromagnetic interference (EMI) and radio-frequency interference (RFI), while preventing internal emissions from disrupting adjacent components. Featuring an intricate multi-compartment architecture, custom geometric cutouts, and dedicated grounding/positioning pins, our shielding frames ensure seamless integration with automated Surface Mount Technology (SMT) pick-and-place lines. Built for superior co-planarity, durability, and high shielding effectiveness, these frames provide robust protection for demanding commercial, industrial, telecommunications, and automotive electronic ecosystems. Process & Manufacturing Insights Our manufacturing division leverages cutting-edge Precision Sheet Metal Stamping technology to achieve complex three-dimensional shapes with tight structural tolerances. The production lifecycle comprises:Advanced Tooling & Progressive Dies: We design and build in-house progressive stamping dies engineered for high-volume repeatability, ensuring every batch maintains perfect structural alignment, flat surfaces, and crisp 90-degree bends without micro-cracking.Precision CNC Bending & Forming: For complex geometries, low-volume validation phases, or rapid prototyping, advanced CNC forming machines are deployed to achieve excellent co-planarity (typically within ±0.05mm), preventing defects during reflow soldering.Strategic Material Selection & Surface Finish: We utilize premium materials such as Nickel Silver (Cu-Ni-Zn alloy) for excellent native solderability and corrosion resistance without post-plating, as well as Tin-Plated Steel, Stainless Steel, and Brass. Surface finishes are strictly controlled to facilitate low electrical contact resistance and optimal thermal characteristics.Technical SpecificationsParameter / PropertyTechnical Standard / CapabilityCustomization ScopePrimary Manufacturing ProcessPrecision Sheet Metal Stamping / Progressive Die100% Tailored to customer tool designCommon MaterialsNickel Silver (C7701/C7521), Tin-Plated Steel, Stainless Steel (SUS301/304), Brass, CopperAvailable upon request based on RF shielding needsMaterial Thickness Range0.15 mm – 1.00 mmFully customizable based on structural requirementsDimensional Tolerance±0.02 mm to ±0.05 mm (High Precision)Strict adherence to critical-to-quality (CTQ) dimensionsCo-planarity Control≤ 0.08 mm (Standard SMT requirement)Optimized down to ≤ 0.05 mm for ultra-fine pitch PCBsSurface FinishingDe-greasing, Cleaning, Tin Plating, Nickel Plating, Selective PlatingCustom plating thickness and chemical cleaning protocolsGeometry & LayoutMulti-compartment walls, internal labyrinth ribs, thermal ventilation slots, positioning tabsCompletely configurable based on PCB component layoutPackaging FormatsTape & Reel (EIA-481 standard), Matrix Tray, Bulk PackConfigured for automated high-speed SMT pick-and-place lines Key Features & Strategic AdvantagesUncompromised Shielding Effectiveness: Engineered with meticulous continuous trace contacts and precision interlocking joints to eliminate RF leakage across multi-band wireless designs (5G, Wi-Fi 6E/7, Bluetooth, GPS).100% Full Customization & DFM Support: We translate your STEP/IGES CAD layouts into production-ready designs. Our engineering team conducts thorough Design for Manufacturability (DFM) reviews to optimize tooling cost, material yield, and SMT assembly yield.Superior Reflow Solderability: By utilizing high-grade raw materials and advanced chemical de-greasing cycles, our shielding frames eliminate oxidation risks, guaranteeing perfect solder wetting, robust mechanical joints, and minimal voiding.Robust OEM/ODM Development & Tooling Capacity: Shenzhen Sunmy Hardware is a true manufacturing partner. From rapid CNC prototypes within days to complex multi-stage progressive stamping dies for millions of parts, our robust manufacturing infrastructure guarantees short lead times and stable supply chains.
Product Overview Shenzhen Sunmy Hardware Co.,Ltd. specializes in the precision manufacturing of OEM custom sheet metal cover plates and generator control panels. Engineered for durability and flawless integration, our customized sheet metal components are designed to house and protect critical control interfaces in demanding industrial environments. Leveraging our robust development capabilities, we deliver fully bespoke solutions that seamlessly integrate into your existing generator systems and electronic equipment, ensuring optimal performance and aesthetic appeal. Process & Manufacturing Insights Our manufacturing facility is equipped to handle complex fabrication requirements, strictly adhering to high-quality industry standards. Every component is crafted with meticulous attention to detail. Precision Laser Cutting & Punching We utilize advanced laser cutting and CNC punching technologies to create exact apertures, intricate control cutouts, and precise mounting holes, ensuring perfect alignment for switches, screens, and internal electronics. CNC Bending & Forming Our multi-axis CNC bending capabilities allow us to transform flat sheet metal into rigid, three-dimensional enclosures and faceplates, providing structural integrity and precise angles tailored to your assembly needs. Advanced Stamping & Deep Drawing For high-efficiency production and complex geometries, our stamping and deep drawing processes deliver consistent, high-tolerance components, ideal for specialized covers and recessed interface panels. Professional Welding & Assembly We employ seamless welding techniques to construct durable chassis and multi-part enclosures, ensuring long-lasting strength against industrial vibrations. Premium Surface Finishing To protect against corrosion and wear, we apply high-grade surface treatments tailored to your operational environment, enhancing both the lifespan and the visual professionalism of the final product. Key SpecificationsSpecification CategoryDescription / ValueMaterialAluminum, Steel, Stainless Steel, Copper, Spring Steel — 100% CustomizableManufacturing ProcessSheet Metal Fabrication, Stamping, Laser Cutting, CNC Bending, Punching, Deep Drawing, WeldingSurface FinishPainting, Powder Coating, Electroplating, Polishing — Fully CustomizableDimensions & Shape100% Custom Sizes based on client technical drawingsColorCustom colors available (RAL/Pantone matching)ServiceOEM & ODM Custom FabricationCertificationsISO, RoHSApplicationsGenerator Control Panels, Electronic Enclosures, Faceplates, Industrial Machinery CoversPackagingCustomized packaging solutions according to customer requirementsOriginShenzhen, China Main Features & Advantages100% Fully Customizable: We operate entirely based on your specific requirements. From material selection to final dimensions and finishes, every aspect is tailored to match your precise engineering blueprints.Superior Durability: Fabricated from high-grade metals and finished with resilient coatings, our panels provide robust protection for sensitive generator components against harsh environmental factors.High-Precision Alignment: Advanced manufacturing ensures that every cutout and mounting point is flawlessly positioned, facilitating rapid and hassle-free assembly on your production line.Comprehensive Turnkey Solutions: From initial design support and prototyping to mass production and custom packaging, we offer an end-to-end manufacturing partnership.
Product Overview The Custom 8-Way German (Schuko) Standard Rack-Mount Power Distribution Unit (PDU) is a premium industrial power solution engineered for data centers, server cabinets, and complex network environments. Housed in a robust aluminum alloy enclosure developed through advanced sheet metal processing, this PDU guarantees safe, continuous, and efficient power distribution. Featuring an integrated heavy-duty master switch with a protective transparent cover to prevent accidental disruptions, it is designed for maximum reliability. Backed by the robust manufacturing framework of Shenzhen Sunmy Hardware Co.,Ltd., this product is entirely customizable to meet specific layout, capacity, and environmental requirements. Process & Manufacturing Insights Manufactured leveraging high-precision Sheet Metal & Stamping technologies, the structural foundation of this PDU is built for exceptional durability and thermal efficiency. Precision Stamping Custom die-punching is applied to create exact cutouts for the socket interfaces, switch placements, and secure mounting brackets, ensuring zero-tolerance alignment. CNC Bending & Forming State-of-the-art CNC press brakes fold the aluminum alloy sheet metal seamlessly to construct an impact-resistant, perfectly scaled chassis that fits effortlessly into standard 19-inch racks. Surface Finishing The outer casing undergoes meticulous surface treatments, including an anti-corrosive black powder coating, which enhances resistance to wear, scratching, and industrial environmental factors. Custom Assembly Integration The fabricated sheet metal housing is precisely married with flame-retardant internal components and high-conductivity copper wiring, creating a rugged and safe final product. Key SpecificationsSpecificationDetailProduct Type8-Way German Standard Rack-Mount PDUManufacturing ProcessSheet Metal Fabrication & Precision StampingEnclosure MaterialHigh-Grade Aluminum AlloyInternal MaterialFlame Retardant PC/ABS engineering plasticsSocket StandardType F (Schuko / German Standard)Outlet Quantity8 PortsElectrical Rating16A / 250V ACMaximum Power4000WForm FactorStandard 19-Inch Rack Mountable (1U profile)Safety FeaturesDouble-break master switch with transparent protective coverCustomization Capability100% Fully Customizable (Dimensions, Ports, Finish, Specs)Country of OriginChina Main Features & AdvantagesUncompromising Structural Integrity: The heavy-duty aluminum alloy chassis, crafted via expert sheet metal fabrication, offers superior impact resistance, longevity, and heat dissipation compared to standard plastic alternatives.Enhanced Operational Safety: Designed with deeply recessed sockets for secure plug connections and a covered master switch to eliminate the risk of accidental power toggling during server maintenance.100% Client-Driven Customization: As a core advantage of Shenzhen Sunmy Hardware Co.,Ltd., we offer complete OEM/ODM flexibility. Whether you need a different form factor, alternative mounting ears, specialized surface coatings, or varying socket counts, our strong R&D team can engineer the product entirely to your blueprints.Reliable B2B Partnership: We pride ourselves on robust development capabilities, strict quality control protocols, and scalable production capacities, ensuring on-time delivery for wholesale and industrial procurement globally.
Product Overview We specialize in the precision manufacturing of custom Stainless Steel 316 (SS316) deep drawn temperature sensor housings. This particular product features a seamless, closed-end tubular design with an integrated flange at the open end. Designed to house delicate temperature probes, such as thermistors or RTDs, this housing provides an impenetrable barrier against environmental factors like moisture, pressure, and corrosive substances. We produce these sensor shells with an outer diameter of 4mm, but can adjust all dimensions to meet your specific application requirements. Sunmy Hardware is dedicated to providing tailored solutions for your most critical sensor protection needs. Process & Manufacturing Insights This temperature sensor housing is produced using advanced sheet metal deep drawing and stamping technology. Deep drawing allows us to transform a flat SS316 blank into a complex, seamless tubular form with a perfectly closed and rounded end in a single production line. Our multi-stage deep drawing process ensures uniform wall thickness and a smooth interior surface, crucial for efficient sensor insertion and thermal transfer. The flange is simultaneously integrated during the stamping process, ensuring structural integrity and precise positioning for mounting. We utilize state-of-the-art precision presses and custom tooling, developed in-house, to achieve tight tolerances and exceptional surface quality. This method eliminates the need for welding, resulting in a cleaner, stronger, and more reliable product. Key SpecificationsParameterSpecificationCustomization OptionMaterial (材质)Stainless Steel 316 (SUS316)Standard 304, Titanium, Special AlloysOuter Diameter (OD) (外径)4.0 mmCustomizable from 2.0mm to 30mm+Wall Thickness (壁厚)Custom, typically 0.2 mm - 0.5 mmCustomizable from 0.15mm to 1.0mm+Length (Closed End to Flange Base) (长度)Customizable (e.g., up to 100mm+)Customizable up to 200mm+ depending on diameterClosed End Shape (封闭端形状)Rounded / HemisphericalFlat, Blunt, PointedFlange Type (法兰类型)Flat FlangeCustomizable (Threaded, Grooved, Special Shapes)Flange Diameter (法兰直径)Customizable (e.g., 5mm - 8mm)Customizable based on design requirementsSurface Finish (表面处理)Bright Polished / ElectropolishedSandblasted, Passivated, PlatedTolerance (公差)Precise (e.g., ±0.05mm)Tolerances down to ±0.02mm possibleFeatures (特点)Waterproof, Shockproof, Dustproof, Corrosion ResistantSpecific features can be added during developmentService (服务)Fully customizable OEM/ODMFull design support and rapid prototyping Main Features & AdvantagesUncompromising Corrosion Resistance: Manufactured from genuine Stainless Steel 316, providing superior resistance to corrosion from salt water, chemicals, and elevated temperatures compared to SS304. Ideal for marine, food-grade, medical, and industrial applications.Seamless Integrity: Produced via deep drawing as a single, seamless piece. No welds means no potential points of failure, ensuring complete waterproof integrity and higher pressure ratings.Advanced Protection: Engineered to be waterproof, shockproof, and dustproof, safeguarding the internal sensor elements in harsh environments.Precision Engineering: We utilize multi-stage inspection processes (CMM, gauges, visual check) to guarantee dimensional precision, especially the critical outer diameter (4mm) and flange dimensions.Full OEM/ODM Customization: We pride ourselves on our extensive development and production capabilities. We can fully customize this sensor housing based on your technical drawings (CAD/PDF) – including changing dimensions (length, diameter), adjusting flange type (flat, threaded, grooved), specifying wall thickness, or using alternative materials (SS304, Titanium, Nickel Alloys). Our team will work closely with you from concept to mass production.