Pièces sur mesure, fabriquées selon vos spécifications

Composants métalliques et plastiques réalisés à partir de vos plans 2D, modèles 3D ou échantillons — un seul partenaire, du prototype à la production.

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Aperçu du produit Ce châssis sur mesure est spécialement conçu pour les unités de contrôle industrielles. Il illustre un processus complet de fabrication en tôle, allant de la découpe laser au pliage de précision et à l’insertion des éléments de fixation. Contrairement aux boîtiers standard disponibles dans le commerce, ce coffret est dimensionné sur mesure pour s’adapter à la configuration spécifique du circuit imprimé du client ainsi qu’à ses exigences thermiques. Aperçu du processus de fabrication Découpe laser Nous utilisons des machines de découpe laser à fibre afin d’obtenir des bords nets et de réaliser des motifs de ventilation d’une précision inégalée, impossibles à obtenir par poinçonnage traditionnel. Pliage CNC Grâce à des presses plieuses haute précision équipées d’une mesure automatique des angles, nous garantissons que les dimensions pliées respectent une tolérance de ±0,2 mm. Insertion des éléments de fixation Les écrous PEM et les entretoises sont installés à l’aide d’une presse hydraulique, assurant des filetages robustes dans des tôles minces. Revêtement par poudrage La finition noire par poudrage confère un revêtement durable, résistant aux rayures, tout en offrant une isolation électrique. Caractéristiques et avantages clés Blindage EMI/RFI La structure en aluminium assure naturellement un blindage contre les interférences électromagnétiques, protégeant ainsi les composants électroniques sensibles. Ventilation sur mesure Des motifs perforés sont conçus pour maximiser le flux d’air directement au-dessus des composants chauds. Léger et résistant L’aluminium 5052 offre un excellent rapport résistance/poids ainsi qu’une grande résistance à la corrosion. Pas de coût d’outillage Contrairement au poinçonnage, cette méthode ne nécessite aucun moule coûteux, ce qui la rend idéale pour des volumes de production faibles à moyens (50 à 5 000 pièces).
Aperçu du produit Notre kit de barre omnibus de mise à la terre en cuivre à haute conductivité, conçu sur mesure, est spécialement élaboré pour offrir un point centralisé et optimisé de mise à la terre électrique, adapté aux armoires industrielles, aux systèmes de télécommunication, aux centres de données et aux réseaux de distribution d’énergie. Fabriquée en cuivre massif de grande robustesse, cette barre omnibus garantit une efficacité exceptionnelle du chemin électrique, une résistance minimisée et une conformité maximale aux normes de sécurité. Prémontée avec des isolateurs de support solides et des supports de fixation rigides, elle constitue une solution sécurisée, fiable et prête à l’emploi, parfaitement adaptée aux exigences techniques les plus élevées. Aperçus du processus et de la fabrication Chez Shenzhen Sunmy Hardware Co., Ltd., nous recourons à des technologies de tôlerie et d’estampage de pointe, associées à des opérations de post‑traitement de précision, pour concevoir ces assemblages robustes. Le flux de fabrication assure une durabilité maximale et un contrôle dimensionnel rigoureux : Découpe de précision : grâce à une cisaille hydraulique à grande vitesse, la barre de base est obtenue avec une ligne droite parfaite et une géométrie uniforme, sans déformation des bords. Poinçonnage et taraudage CNC : des stations d’estampage CNC automatisées réalisent des motifs de trous aux diamètres exacts, éliminant ainsi les contraintes thermiques liées au perçage laser traditionnel et préservant l’intégrité naturelle du matériau. Traitement de surface : un débavurage mécanique avancé supprime les angles vifs, assurant des surfaces de contact parfaites et une interface de surface maximale pour les bornes de mise à la terre. Estampage des supports : les supports sont formés à froid à l’aide de matrices d’estampage à forte tonnage, offrant une rigidité structurelle supérieure capable de supporter des vibrations extrêmes et des contraintes mécaniques importantes. Spécifications techniques principales Paramètre / Propriété Configurations standard et personnalisables Matériau principal Cuivre pur T2 / C11000 (conductivité électrique ≥ 99,9 %) Type de procédé Tôlerie de précision et estampage/poinçonnage robuste Dimensions
Product Overview Shenzhen Sunmy Hardware Co., Ltd. specializes in engineering and manufacturing premium-grade, custom PCB EMI/RFI Shielding Frames (Shielding Cans). These components are vital for modern high-density electronic assemblies, serving to isolate sensitive RF/microwave circuits, microcontrollers, and wireless modules from electromagnetic interference (EMI) and radio-frequency interference (RFI), while preventing internal emissions from disrupting adjacent components. Featuring an intricate multi-compartment architecture, custom geometric cutouts, and dedicated grounding/positioning pins, our shielding frames ensure seamless integration with automated Surface Mount Technology (SMT) pick-and-place lines. Built for superior co-planarity, durability, and high shielding effectiveness, these frames provide robust protection for demanding commercial, industrial, telecommunications, and automotive electronic ecosystems. Process & Manufacturing Insights Our manufacturing division leverages cutting-edge Precision Sheet Metal Stamping technology to achieve complex three-dimensional shapes with tight structural tolerances. The production lifecycle comprises:Advanced Tooling & Progressive Dies: We design and build in-house progressive stamping dies engineered for high-volume repeatability, ensuring every batch maintains perfect structural alignment, flat surfaces, and crisp 90-degree bends without micro-cracking.Precision CNC Bending & Forming: For complex geometries, low-volume validation phases, or rapid prototyping, advanced CNC forming machines are deployed to achieve excellent co-planarity (typically within ±0.05mm), preventing defects during reflow soldering.Strategic Material Selection & Surface Finish: We utilize premium materials such as Nickel Silver (Cu-Ni-Zn alloy) for excellent native solderability and corrosion resistance without post-plating, as well as Tin-Plated Steel, Stainless Steel, and Brass. Surface finishes are strictly controlled to facilitate low electrical contact resistance and optimal thermal characteristics.Technical SpecificationsParameter / PropertyTechnical Standard / CapabilityCustomization ScopePrimary Manufacturing ProcessPrecision Sheet Metal Stamping / Progressive Die100% Tailored to customer tool designCommon MaterialsNickel Silver (C7701/C7521), Tin-Plated Steel, Stainless Steel (SUS301/304), Brass, CopperAvailable upon request based on RF shielding needsMaterial Thickness Range0.15 mm – 1.00 mmFully customizable based on structural requirementsDimensional Tolerance±0.02 mm to ±0.05 mm (High Precision)Strict adherence to critical-to-quality (CTQ) dimensionsCo-planarity Control≤ 0.08 mm (Standard SMT requirement)Optimized down to ≤ 0.05 mm for ultra-fine pitch PCBsSurface FinishingDe-greasing, Cleaning, Tin Plating, Nickel Plating, Selective PlatingCustom plating thickness and chemical cleaning protocolsGeometry & LayoutMulti-compartment walls, internal labyrinth ribs, thermal ventilation slots, positioning tabsCompletely configurable based on PCB component layoutPackaging FormatsTape & Reel (EIA-481 standard), Matrix Tray, Bulk PackConfigured for automated high-speed SMT pick-and-place lines Key Features & Strategic AdvantagesUncompromised Shielding Effectiveness: Engineered with meticulous continuous trace contacts and precision interlocking joints to eliminate RF leakage across multi-band wireless designs (5G, Wi-Fi 6E/7, Bluetooth, GPS).100% Full Customization & DFM Support: We translate your STEP/IGES CAD layouts into production-ready designs. Our engineering team conducts thorough Design for Manufacturability (DFM) reviews to optimize tooling cost, material yield, and SMT assembly yield.Superior Reflow Solderability: By utilizing high-grade raw materials and advanced chemical de-greasing cycles, our shielding frames eliminate oxidation risks, guaranteeing perfect solder wetting, robust mechanical joints, and minimal voiding.Robust OEM/ODM Development & Tooling Capacity: Shenzhen Sunmy Hardware is a true manufacturing partner. From rapid CNC prototypes within days to complex multi-stage progressive stamping dies for millions of parts, our robust manufacturing infrastructure guarantees short lead times and stable supply chains.
Product Overview Shenzhen Sunmy Hardware Co.,Ltd. specializes in the precision manufacturing of OEM custom sheet metal cover plates and generator control panels. Engineered for durability and flawless integration, our customized sheet metal components are designed to house and protect critical control interfaces in demanding industrial environments. Leveraging our robust development capabilities, we deliver fully bespoke solutions that seamlessly integrate into your existing generator systems and electronic equipment, ensuring optimal performance and aesthetic appeal. Process & Manufacturing Insights Our manufacturing facility is equipped to handle complex fabrication requirements, strictly adhering to high-quality industry standards. Every component is crafted with meticulous attention to detail. Precision Laser Cutting & Punching We utilize advanced laser cutting and CNC punching technologies to create exact apertures, intricate control cutouts, and precise mounting holes, ensuring perfect alignment for switches, screens, and internal electronics. CNC Bending & Forming Our multi-axis CNC bending capabilities allow us to transform flat sheet metal into rigid, three-dimensional enclosures and faceplates, providing structural integrity and precise angles tailored to your assembly needs. Advanced Stamping & Deep Drawing For high-efficiency production and complex geometries, our stamping and deep drawing processes deliver consistent, high-tolerance components, ideal for specialized covers and recessed interface panels. Professional Welding & Assembly We employ seamless welding techniques to construct durable chassis and multi-part enclosures, ensuring long-lasting strength against industrial vibrations. Premium Surface Finishing To protect against corrosion and wear, we apply high-grade surface treatments tailored to your operational environment, enhancing both the lifespan and the visual professionalism of the final product. Key SpecificationsSpecification CategoryDescription / ValueMaterialAluminum, Steel, Stainless Steel, Copper, Spring Steel — 100% CustomizableManufacturing ProcessSheet Metal Fabrication, Stamping, Laser Cutting, CNC Bending, Punching, Deep Drawing, WeldingSurface FinishPainting, Powder Coating, Electroplating, Polishing — Fully CustomizableDimensions & Shape100% Custom Sizes based on client technical drawingsColorCustom colors available (RAL/Pantone matching)ServiceOEM & ODM Custom FabricationCertificationsISO, RoHSApplicationsGenerator Control Panels, Electronic Enclosures, Faceplates, Industrial Machinery CoversPackagingCustomized packaging solutions according to customer requirementsOriginShenzhen, China Main Features & Advantages100% Fully Customizable: We operate entirely based on your specific requirements. From material selection to final dimensions and finishes, every aspect is tailored to match your precise engineering blueprints.Superior Durability: Fabricated from high-grade metals and finished with resilient coatings, our panels provide robust protection for sensitive generator components against harsh environmental factors.High-Precision Alignment: Advanced manufacturing ensures that every cutout and mounting point is flawlessly positioned, facilitating rapid and hassle-free assembly on your production line.Comprehensive Turnkey Solutions: From initial design support and prototyping to mass production and custom packaging, we offer an end-to-end manufacturing partnership.
Product Overview The Custom 8-Way German (Schuko) Standard Rack-Mount Power Distribution Unit (PDU) is a premium industrial power solution engineered for data centers, server cabinets, and complex network environments. Housed in a robust aluminum alloy enclosure developed through advanced sheet metal processing, this PDU guarantees safe, continuous, and efficient power distribution. Featuring an integrated heavy-duty master switch with a protective transparent cover to prevent accidental disruptions, it is designed for maximum reliability. Backed by the robust manufacturing framework of Shenzhen Sunmy Hardware Co.,Ltd., this product is entirely customizable to meet specific layout, capacity, and environmental requirements. Process & Manufacturing Insights Manufactured leveraging high-precision Sheet Metal & Stamping technologies, the structural foundation of this PDU is built for exceptional durability and thermal efficiency. Precision Stamping Custom die-punching is applied to create exact cutouts for the socket interfaces, switch placements, and secure mounting brackets, ensuring zero-tolerance alignment. CNC Bending & Forming State-of-the-art CNC press brakes fold the aluminum alloy sheet metal seamlessly to construct an impact-resistant, perfectly scaled chassis that fits effortlessly into standard 19-inch racks. Surface Finishing The outer casing undergoes meticulous surface treatments, including an anti-corrosive black powder coating, which enhances resistance to wear, scratching, and industrial environmental factors. Custom Assembly Integration The fabricated sheet metal housing is precisely married with flame-retardant internal components and high-conductivity copper wiring, creating a rugged and safe final product. Key SpecificationsSpecificationDetailProduct Type8-Way German Standard Rack-Mount PDUManufacturing ProcessSheet Metal Fabrication & Precision StampingEnclosure MaterialHigh-Grade Aluminum AlloyInternal MaterialFlame Retardant PC/ABS engineering plasticsSocket StandardType F (Schuko / German Standard)Outlet Quantity8 PortsElectrical Rating16A / 250V ACMaximum Power4000WForm FactorStandard 19-Inch Rack Mountable (1U profile)Safety FeaturesDouble-break master switch with transparent protective coverCustomization Capability100% Fully Customizable (Dimensions, Ports, Finish, Specs)Country of OriginChina Main Features & AdvantagesUncompromising Structural Integrity: The heavy-duty aluminum alloy chassis, crafted via expert sheet metal fabrication, offers superior impact resistance, longevity, and heat dissipation compared to standard plastic alternatives.Enhanced Operational Safety: Designed with deeply recessed sockets for secure plug connections and a covered master switch to eliminate the risk of accidental power toggling during server maintenance.100% Client-Driven Customization: As a core advantage of Shenzhen Sunmy Hardware Co.,Ltd., we offer complete OEM/ODM flexibility. Whether you need a different form factor, alternative mounting ears, specialized surface coatings, or varying socket counts, our strong R&D team can engineer the product entirely to your blueprints.Reliable B2B Partnership: We pride ourselves on robust development capabilities, strict quality control protocols, and scalable production capacities, ensuring on-time delivery for wholesale and industrial procurement globally.
Product Overview We specialize in the precision manufacturing of custom Stainless Steel 316 (SS316) deep drawn temperature sensor housings. This particular product features a seamless, closed-end tubular design with an integrated flange at the open end. Designed to house delicate temperature probes, such as thermistors or RTDs, this housing provides an impenetrable barrier against environmental factors like moisture, pressure, and corrosive substances. We produce these sensor shells with an outer diameter of 4mm, but can adjust all dimensions to meet your specific application requirements. Sunmy Hardware is dedicated to providing tailored solutions for your most critical sensor protection needs. Process & Manufacturing Insights This temperature sensor housing is produced using advanced sheet metal deep drawing and stamping technology. Deep drawing allows us to transform a flat SS316 blank into a complex, seamless tubular form with a perfectly closed and rounded end in a single production line. Our multi-stage deep drawing process ensures uniform wall thickness and a smooth interior surface, crucial for efficient sensor insertion and thermal transfer. The flange is simultaneously integrated during the stamping process, ensuring structural integrity and precise positioning for mounting. We utilize state-of-the-art precision presses and custom tooling, developed in-house, to achieve tight tolerances and exceptional surface quality. This method eliminates the need for welding, resulting in a cleaner, stronger, and more reliable product. Key SpecificationsParameterSpecificationCustomization OptionMaterial (材质)Stainless Steel 316 (SUS316)Standard 304, Titanium, Special AlloysOuter Diameter (OD) (外径)4.0 mmCustomizable from 2.0mm to 30mm+Wall Thickness (壁厚)Custom, typically 0.2 mm - 0.5 mmCustomizable from 0.15mm to 1.0mm+Length (Closed End to Flange Base) (长度)Customizable (e.g., up to 100mm+)Customizable up to 200mm+ depending on diameterClosed End Shape (封闭端形状)Rounded / HemisphericalFlat, Blunt, PointedFlange Type (法兰类型)Flat FlangeCustomizable (Threaded, Grooved, Special Shapes)Flange Diameter (法兰直径)Customizable (e.g., 5mm - 8mm)Customizable based on design requirementsSurface Finish (表面处理)Bright Polished / ElectropolishedSandblasted, Passivated, PlatedTolerance (公差)Precise (e.g., ±0.05mm)Tolerances down to ±0.02mm possibleFeatures (特点)Waterproof, Shockproof, Dustproof, Corrosion ResistantSpecific features can be added during developmentService (服务)Fully customizable OEM/ODMFull design support and rapid prototyping Main Features & AdvantagesUncompromising Corrosion Resistance: Manufactured from genuine Stainless Steel 316, providing superior resistance to corrosion from salt water, chemicals, and elevated temperatures compared to SS304. Ideal for marine, food-grade, medical, and industrial applications.Seamless Integrity: Produced via deep drawing as a single, seamless piece. No welds means no potential points of failure, ensuring complete waterproof integrity and higher pressure ratings.Advanced Protection: Engineered to be waterproof, shockproof, and dustproof, safeguarding the internal sensor elements in harsh environments.Precision Engineering: We utilize multi-stage inspection processes (CMM, gauges, visual check) to guarantee dimensional precision, especially the critical outer diameter (4mm) and flange dimensions.Full OEM/ODM Customization: We pride ourselves on our extensive development and production capabilities. We can fully customize this sensor housing based on your technical drawings (CAD/PDF) – including changing dimensions (length, diameter), adjusting flange type (flat, threaded, grooved), specifying wall thickness, or using alternative materials (SS304, Titanium, Nickel Alloys). Our team will work closely with you from concept to mass production.