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Metall- und Kunststoffkomponenten, hergestellt nach Ihren 2D-Zeichnungen, 3D-Modellen oder Mustern – ein einziger Partner von der Prototypenentwicklung bis zur Serienproduktion.

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OEM/ODM 1U-Rackmount-Servergehäuse (Modell 1U255) – Kundenspezifisches Gehäuse aus Blech und Stanzteilen für Mini-ITX

Product Overview Introducing the 1U255 Rackmount Server Chassis, a testament to Shenzhen Sunmy Hardware’s precision manufacturing capabilities. Designed for high-density server applications, this enclosure combines a compact footprint with robust durability. It is specifically engineered to house Mini-ITX motherboards, making it an ideal solution for edge computing, firewall appliances, and networking servers. As a dedicated OEM/ODM partner, Sunmy offers full customization of this unit—from chassis depth and front panel layout to branding and material selection—ensuring the final product aligns perfectly with your market requirements. Manufacturing Excellence: Sheet Metal & Stamping Our server chassis are produced using advanced Sheet Metal & Stamping technologies, ensuring structural integrity and consistent quality across mass production. Precision Stamping The front panel features a precision-stamped honeycomb hexagonal mesh. This design maximizes airflow for thermal management while maintaining excellent electromagnetic interference (EMI) shielding. SGCC Material Constructed from high-quality SGCC (Hot Dip Galvanized Steel), the chassis offers superior corrosion resistance and structural rigidity compared to standard SPCC steel. CNC Processing Critical mounting points and I/O cutouts are processed via CNC punching and laser cutting to ensure strict tolerances (±0.1mm), guaranteeing a perfect fit for your internal components. Surface Finishing Edges are deburred and hemmed to prevent injury during assembly, showcasing our attention to detail in the manufacturing process. Key Specifications Based on the provided technical data and visual inspection: Feature Specification Model 1U255 (Standard 1U Height) Form Factor 19-Inch Rackmount (Horizontal) Material SGCC Sheet (Galvanized Steel) Material Thickness 1.0mm – 1.2mm (Customizable) Motherboard Compatibility Mini-ITX (170mm x 170mm) Drive Bays

Premium-T-Schlitz-Eckhalterung aus 8080‑Aluminiumprofil | Maßgeschneiderte, robuste Innenwinkelstütze

Product Overview The Premium 8080 Aluminum Profile T-Slot Corner Bracket by Shenzhen Sunmy Hardware Co., Ltd. is engineered to provide maximum structural rigidity and robust 90-degree connections for heavy-duty industrial framing systems. Specifically designed for 8080 series aluminum extrusions, this inside corner brace is a critical component in building high-load structures such as automated machinery frames, CNC router bases, heavy-duty workbenches, and protective robot enclosures. It ensures precise alignment and effectively absorbs high vibrational stresses in intense industrial environments. Manufacturing Process & Engineering Insights At Shenzhen Sunmy Hardware Co., Ltd., we leverage advanced Sheet Metal Fabrication and Precision Stamping technologies to manufacture high-performance hardware components. This 8080 corner bracket undergoes a rigorous production cycle tailored to industrial demands: Precision Punching & Cutting:Clean, burr-free slots and mounting holes are stamped out using high-tonnage precision presses, ensuring seamless compatibility with standard T-bolts and flange nuts. Accurate Bending & Forming:State-of-the-art hydraulic bending machines form the precise 90-degree angle, maintaining strict dimensional stability and absolute structural integrity. Premium Material Selection:Fabricated using high-grade 6063 Aluminum Alloy (or custom stainless steel/carbon steel upon request), offering an optimal strength-to-weight ratio. Advanced Surface Treatment:The components undergo professional anodization to enhance corrosion resistance, surface hardness, and a sleek aesthetic appeal. 100% OEM/ODM Customization:We offer full-scale custom production. Whether you require modifications in dimensions, hole configurations, material thickness, or surface finishes, our engineering team develops custom tooling and fixtures to meet your exact specifications based on your 2D/3D CAD drawings or physical samples. Technical Specifications Specification Parameter Details & Customization Options Product Name Heavy Duty 8080 Aluminum Profile T-Slot Corner Bracket Manufacturing Process Precision Sheet Metal Fabrication, Stamping, Punching, Hydraulic Bending Base Material 6063 Aluminum Alloy (Options: Carbon Steel, Stainless Steel, Brass) Temper Range T3 – T8 (Optimized for structural annealing and high hardness) Dimensional Profile Perfectly matches 8080 Series Aluminum Profiles (Fully Customizable sizes) Dimensional Tolerance ±1% standard (Precision customization up to ±0.1mm available) Surface Treatment Anodization (Clear, Black, Matt Finish), Powder Coating, Zinc Plating Color Options Silver, Black, or completely Customized Pantone colors Industrial Usage Heavy machinery frames, modular workspaces, automation systems, heat sinks Fastener Accessories Heavy duty T-Bolts and Flange Nuts included as a full kit option Quality Assurance 100% QC inspection protocol prior to packaging and dispatch Certification ISO 9001:2015 Registered Management System, RoHS Compliant Key Features & Strategic Advantages Superior Structural Strength:Designed to withstand heavy torsional forces and high load capacities, providing a completely secure, vibration-resistant joint. High Precision Alignment:Stamping and bending tolerances are strictly monitored, ensuring effortless assembly and flush fitting with aluminum extrusions. Excellent Corrosion Resistance:Premium thick anodized coating protects the bracket from harsh industrial wear, chemical exposure, and humidity. Flexible Slot Design:Features elongated mounting slots that allow for adjustable positioning and seamless multi-angle fastening configurations. Full Tailored Customization:100% customizable specifications to match any proprietary or specialized metric framing system perfectly.

Premium-Außensicherungsringe nach DIN 471, Typ C

Product Overview Shenzhen Sunmy Hardware Co.,Ltd. offers high-precision DIN 471 C-Type External Retaining Rings (Circlips), engineered to securely fasten components onto shafts and effectively prevent axial displacement. Manufactured using professional metal stamping technology, these C-rings exhibit excellent elastic deformation recovery and extreme load-bearing capacity. They are widely specified across rigorous industrial sectors including automotive engineering, medical instruments, food & beverage processing, and heavy-duty industrial machinery. Manufacturing Process & Engineering Insights Our high-performance retaining rings are fabricated via specialized Sheet Metal & Stamping processes, utilizing precision progressive dies on high-speed automated punch presses. The manufacturing architecture follows advanced industrial workflows: Material Selection: High-grade raw materials including 65Mn Manganese Steel and premium Stainless Steel (SUS304/316) are selected and strictly verified for grain structure and structural integrity. Precision Stamping: Advanced multi-stage progressive stamping ensures ultra-precise tolerances and flawless geometry for consistent spring tension. Thermal Hardening: Controlled atmosphere heat treatment cycles optimize the microstructure, achieving a critical hardness rating of 45-55 HRC for superior fatigue and yield strength. Surface Refining: Automated mechanical tumbling eliminates all micro-burrs and sharp edges to safeguard components and technicians during assembly. Advanced Coating: Specialized black zinc plating or black oxidation treatment is applied, providing an durable anti-corrosion barrier and an aesthetic matte finish. Technical Specifications Product Attribute Technical Specification Standard Compliance DIN 471 / Chinese Standard Compliant Circlip Type / Shape C-Type / External Retaining Ring Manufacturing Process Sheet Metal & Precision Stamping Material Options 65Mn Manganese Steel, Carbon Steel, SUS304/SUS316 Stainless Steel Thickness Range 0.3mm – 3.0mm (Fully Customizable) Hardness Rating 45 – 55 HRC Surface Treatment Black Zinc Plating, Black Oxidation (Fasting), Plain, Phosphating Color Options Deep Black, Matte Silver Application Scope Healthcare Devices, Food & Beverage Equipment, Automotive, General Industry, Mining Customization Support 100% Full OEM / ODM / OBM (Customizable dimensions based on technical blueprints) Packaging Layout Protective Sealed Plastic Bags + Export Cartons + Heavy-Duty Solid Pallets Quality Control 100% Comprehensive Optical & Manual Inspection Before Shipment Key Features & Strategic Advantages Strict Standard Compliance: Fully compliant with international DIN 471 technical protocols, ensuring precise seating inside standard grooves and flawless component containment. Outstanding Elasticity & Fatigue Life: Formed from high-grade 65Mn steel with balanced carbon and manganese ratios, providing robust springback characteristics and resisting deformation under heavy cyclical loads. Excellent Corrosion Resistance: The specialized black zinc or oxide treatment guarantees excellent salt spray test performance, shielding the metal core from chemical oxidation and damp warehouse environments. 100% Full Customization (OEM/ODM): Backed by state-of-the-art progressive press tooling, Shenzhen Sunmy Hardware provides 100% tailor-made dimensions, material grades, and surface treatments suited for bespoke blueprints. B2B Supply Chain Reliability: Operating high-speed precision stamping infrastructure allows us to fulfill large-scale orders with predictable delivery schedules and uncompromised quality uniformity.

Kundenspezifisches Gehäuse für Medizinprodukte

Product Overview This high-precision housing is designed for a handheld medical diagnostic device. Manufactured from medical-grade ABS, it meets strict cosmetic and dimensional standards required by the healthcare industry. As an OEM partner, Sunmy Hardware understands that medical products require not just functionality, but also a pristine, easy-to-clean surface finish that resists sterilization chemicals. Manufacturing Process Insight Scientific Molding We utilize scientific molding principles to optimize the injection speed, pressure, and temperature. This ensures the part is filled consistently without “short shots” or internal stress. Cosmetic Control To achieve the smooth matte finish, the mold cavity was textured (VDI 3400 standard). We placed gate locations strategically in non-visible areas to ensure the exterior appearance is flawless. Clean Production Produced in a controlled environment to minimize dust and contamination, essential for medical components. Key Features & Benefits Material Compliance Molded using biocompatible ABS resin that meets UL94-V0 flammability standards. Snap-Fit Design Features complex internal undercuts and snap-fits for screw-less assembly, reducing final assembly time. Aesthetic Quality Zero sink marks or flow lines on the A-side (visible surface), even opposite to internal ribs. Durability High impact resistance to withstand drops in a hospital environment.

Kundenspezifisches OEM-POS-Terminalgehäuse, präzise ABS-Schale und Silikon-Tastaturbaugruppe

Product Overview This premium POS terminal enclosure is a comprehensive hardware solution featuring a high-impact ABS plastic shell integrated with a tactile silicone button plate. Engineered for durability and ergonomic performance, this assembly is designed for modern payment terminals, handheld scanners, and industrial control devices. At Shenzhen Sunmy Hardware, we provide a full-spectrum service from initial DFM (Design for Manufacturing) to final mass production, ensuring every component meets the rigorous demands of the global financial and retail sectors. Process & Manufacturing Insights Our production utilizes advanced Plastic Injection Molding technology to achieve the complex internal geometries required for electronic component mounting. Precision Tooling We utilize high-grade steel molds (NAK80 or S136) to ensure consistent dimensions over long production cycles. Material Science The outer shell uses premium ABS or PC-ABS blends for superior flame retardancy (UL94-V0) and impact resistance. Secondary Processing For the button plate, we employ Silicone Compression Molding with optional screen printing or laser etching for permanent character durability. Integrated Assembly Our facility supports ultrasonic welding and insert molding to ensure a seamless fit between the plastic housing and electronic interfaces. Key Specifications Feature Specification Details Product Name Custom POS Machine Plastic Housing with Silicone Keypad Primary Material ABS, PC-ABS, or Custom Engineering Plastics Button Material High-grade Industrial/Food-grade Silicone Manufacturing Process Plastic Injection Molding & Silicone Compression Molding Tolerance ±0.05mm to ±0.1mm (High Precision) Surface Finish Texture (MT standard), Matte, High Gloss, or UV Coating Color Customization Pantone/RAL Color Matching Available Certification RoHS, REACH, UL (on request) Mold Life 300,000 to 1,000,000 shots (depending on steel grade) Application Financial POS, Medical Handhelds, Smart Home Controllers Main Features & Advantages High Structural Integrity: Our ABS shells are optimized for drop-resistance and long-term structural stability in high-traffic retail environments. Ergonomic Tactile Feedback: The silicone button plate is custom-tuned for specific actuation force (grams), ensuring a premium user experience and “click” feel. Turnkey Customization: From logo embossing to custom port cutouts for EMV chip readers and thermal printers, we adapt the design to your specific PCB layout. Advanced R&D Support: Sunmy’s engineering team provides comprehensive DFM feedback, helping you reduce material waste and optimize the molding cycle time. Strict Quality Control: Every batch undergoes rigorous inspection, including dimensions verification, color consistency checks, and button life-cycle testing.

Kundenspezifisches PA66‑Gehäuse für Automobil‑Elektronik‑Sensoren und Magnetventile

Product Overview Shenzhen Sunmy Hardware Co.,Ltd. presents the high-precision Custom PA66 Automotive Electronic Sensor and Solenoid Valve Plastic Housing. Engineered for the demanding automotive engine environment, this component provides exceptional durability, thermal stability, and precise fitment. Serving as a vital protective enclosure for sensitive electronic sensors and electromagnetic valves, it ensures optimal performance and reliability under extreme operating conditions. Process & Manufacturing Insights Manufactured utilizing advanced Plastic Injection Molding technology, this housing guarantees the high consistency and tight tolerances essential for automotive applications. Our state-of-the-art injection molding facilities, paired with rigorous in-house mold design and fabrication capabilities, allow for complex geometries and flawless surface finishes. From raw material selection to final precision molding, we implement comprehensive quality control at every stage to ensure a zero-defect rate and robust structural integrity. Key Specifications Attribute Specification Product Name Custom PA66 Automotive Sensor & Solenoid Valve Housing / Injection Mold Material PA66 (Polyamide 66) / Fully customizable to client requirements Manufacturing Process Plastic Injection Molding Application Industry Automotive Engine Systems, Electronic Sensors, Solenoid Valves Dimensions / Size 100% Fully Customized based on 2D/3D drawings Color Custom Color (Standard: Black) Quality & Tolerance High Quality / OEM Standard Precision Tolerances Minimum Order Quantity (MOQ) 1 Set (Mold) / Negotiable for mass production parts Main Features & Advantages Superior Material Properties: Constructed from high-grade PA66, offering excellent heat resistance, chemical resistance, and mechanical strength suitable for engine bays. 100% Customization: Fully tailored to your specific design, dimensions, and performance requirements. Our robust R&D and engineering teams bring your exact blueprints to life. High Precision & Consistency: Advanced mold-making and precision injection technologies ensure every single unit meets strict automotive industry standards. End-to-End Manufacturing: From conceptual mold design and prototyping to mass production and quality testing, we provide comprehensive one-stop OEM/ODM solutions.